Online Owner's Manual

Date of printing:

05/16/2012

Online Owner's Manual [In depth | Practical advice | Electrical system]

Owner's Manual version: H 09/10

Note: The online Owner's Manual is the latest version available. Deviations between this manual and items specific to your vehicle may occur since Mercedes-Benz constantly adapts its vehicles to the latest technology and modifies design and equipment. Please note that this online Owner's Manual does not under any circumstances replace the printed Owner's Manual which is supplied with the vehicle.

Electrical system

Notes on changing bulbs

Bulbs and lamps are an important aspect of vehicle safety. You must therefore make sure that all bulbs are in working order at all times.

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WARNING

Bulbs and lamps can be very hot. You should therefore allow them to cool down before you change them. Otherwise, you could be burned if you touch them.

Keep bulbs out of the reach of children. Otherwise, they could damage the bulbs, for example, and injure themselves.

Never use a bulb which has been dropped. Such a bulb may break or even explode and injure you.

Halogen bulbs are pressurised and can explode when you change them, particularly if they are very hot. You should therefore wear eye protection and gloves when you are changing them.

  • Switch off the lighting system before changing a bulb to avoid a short-circuit.

  • Only touch new bulbs with a clean lint-free cloth or similar. Do not work with wet or greasy fingers.

  • Only fit 24 V bulbs of the same type and of the correct wattage.

    Vehicles with halogen load compartment lighting:

    For the load compartment lighting, only fit 12 V bulbs of the same type as before and of the correct wattage.

  • Have the headlamp setting checked regularly.

  • If the new bulb still does not light up, consult a qualified specialist workshop, e.g. a Mercedes-Benz Service Centre.

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Make sure the bulbs are always securely fitted.

Changing bulbs

Front bulbs

images/imgdf6c01c9351f15142402b5c694fde870_1_--_--_JPG72.jpg
 

Bulb

Model

mbsymb6_inv_003a.png

Additional indicator

21 W

mbsymb6_inv_003b.png

Dipped-beam headlamps

H1 70 W

mbsymb6_inv_003d.png

Side lamps/parking lamps

5 W

mbsymb6_inv_003f.png

Main-beam headlamps

H1 70 W

mbsymb6_inv_0041.png

Front foglamps

H1 70 W

mbsymb6_inv_0042.png

Turn signal lamp

21 W

Turn signal lamp

Open the front flap.

images/img4cd37654351f15140c23b3cf3be37bbf_1_--_--_JPG72.jpg

Turn bulb holder mbsymb6_inv_003d.png anti-clockwise mbsymb6_inv_003a.png and remove it.

Applying light pressure to the bulb, turn it anti-clockwise and remove from bulb holder mbsymb6_inv_003d.png.

Press the new bulb into the bulb holder and screw it in clockwise.

Insert bulb holder mbsymb6_inv_003d.png into the turn signal lamp and tighten it clockwise mbsymb6_inv_003b.png.

Headlamps

Switch off the lights.

Open the front flap.

images/img4ce24a63351f1514560533e54cf5b01c_1_--_--_JPG72.jpg
images/img4ce35caf351f15140f3fb07c5ee37297_1_--_--_JPG72.jpg
mbsymb6_inv_003a.png Main-beam headlamps
mbsymb6_inv_003b.png Dipped-beam headlamps
mbsymb6_inv_003d.png Front foglamps
mbsymb6_inv_003f.png Side lamps and parking lamps

Unclip the housing cover, lift in the direction of the arrow and remove it.

Dipped-beam headlamps, main-beam headlamps, front foglamps

Pull the connector off the bulb.

Release the retainer spring and remove the bulb.

Insert the new bulb such that the base locates in the recess of the bulb holder.

Attach the retainer spring and plug the connector onto the bulb.

Align the bottom of the housing cover and fold it up until it engages.

Side lamps and parking lamps

Pull out bulb holder mbsymb6_inv_003f.png together with the bulb and change the bulb.

Remove the bulb from the bulb holder.

Press the new bulb into the bulb holder.

Insert the bulb holder into the reflector.

Align the bottom of the housing cover and fold it up until it engages.

Rear bulbs

images/imgdf9c458e351f15143b8a362c6f6cee69_1_--_--_JPG72.jpgPanel van
 

Bulb

Model

mbsymb6_inv_003a.png

Perimeter lamp

5 W

mbsymb6_inv_003b.png

Additional indicator

21 W

mbsymb6_inv_003d.png

Tail lamps/parking lamps

10 W

mbsymb6_inv_003f.png

Turn signal lamp

21 W

mbsymb6_inv_0041.png

Reversing lamp (co-driver's side)

21 W

mbsymb6_inv_0042.png

Licence plate lamp on vehicles without trailer coupling

5 W

mbsymb6_inv_0043.png

Rear foglamp (driver's side)

21 W

mbsymb6_inv_0044.png

Brake lamps

21 W

mbsymb6_inv_0045.png

Licence plate lamp on vehicles with trailer coupling

10 W

images/imgdfb252cc351f15140ce536359121e223_1_--_--_JPG72.jpgPlatform/tipper
 

Bulb

Model

mbsymb6_inv_0046.png

Outline lamp

5 W

mbsymb6_inv_0047.png

Tail lamps/parking lamps

5 W

mbsymb6_inv_0048.png

Brake lamps

21 W

mbsymb6_inv_0049.png

Turn signal lamp

21 W

mbsymb6_inv_004a.png

Rear foglamp (driver's side)

21 W

mbsymb6_inv_004b.png

Reversing light

21 W

mbsymb6_inv_004c.png

Licence plate lamp (driver's side)

5 W

Changing the rear bulbs (panel van)
Rear light cluster
images/imgdfc02d14351f15143b8a362cffb133a3_1_--_--_JPG72.jpgTail lamp on driver's side
images/imge393e9bd351f15141378b5b46d08b93b_1_--_--_JPG72.jpgTail lamp on co-driver's side
mbsymb6_inv_003a.png Screws
mbsymb6_inv_003b.png Turn signal lamp
mbsymb6_inv_003d.png Brake lamps
mbsymb6_inv_003f.png Tail lamps/parking lamps
mbsymb6_inv_0041.png Rear foglamp (driver's side)
mbsymb6_inv_0042.png Reversing lamp (co-driver's side)

Switch off the lights.

Undo screws mbsymb6_inv_003a.png and remove the lamp lens.

Applying light pressure to the bulb, turn it anti-clockwise and remove from the bulb holder.

Press the new bulb into the bulb holder and screw it in clockwise.

Position the lamp lens and tighten screws mbsymb6_inv_003a.png.

Licence plate illumination

On vehicles without trailer coupling:

images/imgdfd2620a351f15143b8a362c729b17e6_1_--_--_JPG72.jpg

Switch off the lights.

Unscrew screws mbsymb6_inv_003a.png and remove the cover with the lamp lens.

Remove bulb mbsymb6_inv_003b.png from the bulb holder.

Insert new bulb mbsymb6_inv_003b.png.

Position the lamp lens and tighten screws mbsymb6_inv_003a.png.

On vehicles with trailer coupling:

images/imgdfdc7ad7351f15140ce5363573a9c53e_1_--_--_JPG72.jpg

Switch off the lights.

Unscrew screw mbsymb6_inv_003a.png and remove the cover with the lamp lens.

Applying light pressure to bulb mbsymb6_inv_003b.png, turn it anti-clockwise and remove from the bulb holder.

Press new bulb mbsymb6_inv_003b.png into the bulb holder and screw it in clockwise.

Position the cover with the lamp lens and tighten screw mbsymb6_inv_003a.png.

Additional indicator on the roof
images/imgdfe2670a351f15143b8a362ca9949fc6_1_--_--_JPG72.jpg

Undo screws mbsymb6_inv_003a.png and remove the lamp lens.

Applying light pressure to bulb mbsymb6_inv_003b.png, turn it anti-clockwise and remove from the bulb holder.

Press new bulb mbsymb6_inv_003b.png into the bulb holder and screw it in clockwise.

Position the lamp lens and tighten screws mbsymb6_inv_003a.png.

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When attaching the lamp lens, make sure that it is installed in the correct position. The label "TOP" points upwards.

Perimeter lamp
images/imgdff64106351f15143b8a362cbaa3e29e_1_--_--_JPG72.jpg

Undo screw mbsymb6_inv_003a.png and remove the lamp lens.

Applying light pressure to bulb mbsymb6_inv_003b.png, turn it anti-clockwise and remove from the bulb holder.

Press new bulb mbsymb6_inv_003b.png into the bulb holder and screw it in clockwise.

Position the lamp lens and tighten screw mbsymb6_inv_003a.png.

Changing the rear bulbs (platform/tipper)
images/imge001292b351f15141a49b638f95cf04c_1_--_--_JPG72.jpgTail lamp on driver's side
images/imge0030a3f351f15140b8ff63c86ffd5d7_1_--_--_JPG72.jpgTail lamp on co driver's side
mbsymb6_inv_003a.png Screws
mbsymb6_inv_003b.png Outline lamp
mbsymb6_inv_003d.png Turn signal lamp
mbsymb6_inv_003f.png Brake lamps
mbsymb6_inv_0041.png Tail lamps/parking lamps
mbsymb6_inv_0042.png Rear foglamp (driver's side)
mbsymb6_inv_0043.png Reversing light
mbsymb6_inv_0044.png Licence plate lamp (driver's side)

Switch off the lights.

Undo screws mbsymb6_inv_003a.png and remove the lamp lens.

To change the bulb for the licence plate lamp, remove the reflector unit.

Applying light pressure to the bulb, turn it anti-clockwise and remove from the bulb holder.

Press the new bulb into the bulb holder and screw it in clockwise.

Insert the reflector unit.

Position the lamp lens and tighten screws mbsymb6_inv_003a.png.

Changing additional bulbs

Additional indicator 21 W
images/imge29c2966351f15143f1fb531f0c8c2b1_1_--_--_JPG72.jpg

Undo screws mbsymb6_inv_003a.png and remove the lamp lens.

Applying light pressure to bulb mbsymb6_inv_003b.png, turn it anti-clockwise and remove from the bulb holder.

Press the new bulb into the bulb holder and screw it in clockwise.

Position the lamp lens and tighten screws mbsymb6_inv_003a.png.

Side marker lamp 3 W
images/imge2a177ee351f15145539b696a7e9c1bb_1_--_--_JPG72.jpg
images/imge2a2199e351f15147651f5143e61c4fc_1_--_--_JPG72.jpg

Switch off the lights.

Unscrew screws mbsymb6_inv_003a.png and remove the lamp lens with the bulb holder. To do this, carefully remove the bulb holder from the lamp housing.

Turn light lens mbsymb6_inv_003b.png anti-clockwise and remove it from the bulb holder.

Remove bulb mbsymb6_inv_003d.png from the bulb holder.

Press new bulb mbsymb6_inv_003d.png into the bulb holder.

Screw lamp lens mbsymb6_inv_003b.png onto the bulb holder.

Position lamp lens mbsymb6_inv_003b.png together with the bulb holder onto the lamp housing and tighten screws mbsymb6_inv_003a.png.

Interior light, high-roof cab, 10 W
images/imge2c35d59351f1514432af69a26f7502f_1_--_--_JPG72.jpg

Switch off the interior lighting.

Carefully prise off the lamp lens using a screwdriver, for example.

Applying light pressure to bulb mbsymb6_inv_003a.png, turn it anti-clockwise and remove from the bulb holder.

Press new bulb mbsymb6_inv_003a.png into the bulb holder and screw it in clockwise.

Align the lamp lens with the covering and clip it in so that it engages.

Interior light, low-roof cab, 10 W
images/imge2c67356351f15147651f51445f8ce76_1_--_--_JPG72.jpg

Switch off the interior lighting.

Carefully prise off lamp lens mbsymb6_inv_003a.png using a screwdriver, for example.

Change the bulbs as shown for the interior light in the high-roof cab.

Luggage compartment lamp, K 10 W
images/imge2daf034351f151403f135bbb943c833_1_--_--_JPG72.jpg

Switch the load compartment lighting off.

Carefully prise off the lamp lens using a screwdriver, for example.

Press the contact spring of the bulb holder outwards and remove bulb mbsymb6_inv_003a.png.

Insert new bulb mbsymb6_inv_003a.png.

Align the lamp lens with the covering and clip it in so that it engages.

Halogen load compartment light, YL 12 V, 20 W
images/imge2ed5518351f151473da36be9526834b_1_--_--_JPG72.jpg

Switch the load compartment lighting off.

Carefully prise off the lamp lens from the lamp housing using a screwdriver, for example.

Turn 12 V halogen bulb mbsymb6_inv_003a.png with gentle pressure until the two pins on the base of the bulb fit through the recesses on the holder.

Pull the 12 V halogen bulb out of the holder.

Insert new 12 V halogen bulb mbsymb6_inv_003a.png into the holder until the two pins on the base of the bulb fit through the recesses on the holder.

Press new 12 V halogen lamp mbsymb6_inv_003a.png into the holder and screw it in.

Align the lamp lens with the lamp housing and clip it in so that it engages.

Fuses

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Blown fuses must be replaced with fuses of the same rating (which can be recognised by the colour and amperage) and which have the amperage specified in the fuse allocation chart. More information can be obtained from any Mercedes-Benz Service Centre.

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WARNING

Only use fuses that have been approved for Mercedes-Benz vehicles and which have the correct fuse rating for the systems concerned. Do not attempt to repair or bridge faulty fuses. Otherwise, a circuit overload could cause a fire. Have the cause traced and rectified at a qualified specialist workshop, e.g. a Mercedes-Benz Service Centre.

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Always carry spare fuses in the vehicle for emergencies.

Switch off the ignition and the electrical consumers before changing a fuse.

Fuse box

The fuses, relays and spare fuses (24 V) are located in the fuse box in the glove compartment.

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The following fuses are located in the seat base:

  • F56 - F58 (12 V) for the ABS hydraulic assembly and the charge indicator

  • F60 (24 V) for the battery isolating switch and emergency shutdown

  • F61 (24 V) for the auxiliary heating system

images/img09fba6ee351f1514167ce066313ad7cf_1_--_--_JPG72.jpgGlove compartment open

To open: open the glove compartment more.

Turn quick release fastener mbsymb6_inv_003b.png about 90° using a suitable object, e.g. a coin and remove cover mbsymb6_inv_003a.png.

To close: make sure that quick release fastener mbsymb6_inv_003b.png is turned so that it is horizontal. Fit the bottom of cover mbsymb6_inv_003a.png and fold up.

Turn quick release fastener mbsymb6_inv_003b.png about 90° and lock cover mbsymb6_inv_003a.png.

Fuse allocation

The fuse allocation chart for standard equipment fuses and relays is on the front of cover mbsymb6_inv_003a.png; the fuse allocation chart for optional equipment fuses is on the reverse of the cover. Both charts show all numbered fuses and relays.

images/img98c70df0956a78a0351f15156377726d_1_--_--_JPG72.jpgFuse box (example)
mbsymb6_inv_003d.png Relays
mbsymb6_inv_003f.png Fuse extractor
mbsymb6_inv_0041.png Central electrics fuses, 24 V (standard equipment) F1 - F21
mbsymb6_inv_0042.png Spare fuses
mbsymb6_inv_0043.png Diodes
mbsymb6_inv_0044.png Fuses for items of optional equipment (installation and numbering depend on the equipment fitted)

Power supply for auxiliary consumers

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Observe the following points when retrofitting additional electrical consumers:

  • Do not connect additional consumers to fuses which are already allocated.

  • Do not connect additional cables to existing ones (e.g. using an insulation piercing connecting device).

  • Use additional fuses to ensure that retrofitted electrical consumers have adequate fuse protection.

Notes

Date of printing:

05/16/2012

Online Owner's Manual [In depth | Practical advice | Electrical system]

Owner's Manual version: H 09/10

Note: The online Owner's Manual is the latest version available. Deviations between this manual and items specific to your vehicle may occur since Mercedes-Benz constantly adapts its vehicles to the latest technology and modifies design and equipment. Please note that this online Owner's Manual does not under any circumstances replace the printed Owner's Manual which is supplied with the vehicle.